Tool Life Quiz | Tool Life Multiple Choice Questions and Answers

(1) The ascending order of evolution of materials used for making the cutting tools is
[A] stone – bronze – iron – steel
[B] bronze – stone – steel – iron
[C] iron – steel – bronze – stone
[D] bronze – stone – steel – iron
Answer: stone – bronze – iron – steel
(2) Which of the following is second hardest substance known?
[A] Diamond
[B] Cubic Boron Nitride (CBN)
[C] Cermets
[D] Ceramics
Answer: Cubic Boron Nitride (CBN)
(3) In blanking operation, the clearance is provided on.......
[A] Punch
[B] May br provided on any member
[C] Half on die and half on punch
[D] None of the above
Answer: Punch
(4) In piercing operation,the clearence is provided on......
[A] Half on die and half on punch
[B] Punch
[C] Die
[D] none of the mentioned
Answer: Die
(5) In bending operation, the metal takes shape of.........
[A] Could take any shape
[B] Die
[C] Punch
[D] None of the above
Answer: Punch
(6) In drawing operation, increase of die radius.......
[A] Punch load depends on other factors
[B] Has much influnce on punch load and it decreases
[C] Does not influnce the punch load much
[D] Punch load increases
Answer: Has much influnce on punch load and it decreases
(7) In drawing operation, increase of punch radius.......
[A] Punch load depends on other factors
[B] Punch load increases
[C] Does not influnce the punch load much
[D] None of the above
Answer: Does not influnce the punch load much
(8) The front rake required to machine brass by H.S.S. tool is.......
[A] 0o
[B] 5o
[C] 10o
[D] None of the above
Answer: 0o
(9) Which of the following tools are generally manufactured by Powder metallurgy?
[A] Cemented carbides
[B] High carbon steel
[C] Abrasives
[D] Low carbon steel
Answer: Cemented carbides
(10) Which of the following is hardest known material?
[A] Diamond
[B] Cubic boron nitride (CBN)
[C] Ceramics
[D] Cemented carbide
Answer: Diamond
(11) Corrundum is a/an
[A] Abrasive
[B] Ceramic
[C] Diamond
[D] None of the above
Answer: Abrasive
(12) The cutting tool wears due to
[A] Flank wear
[B] Crater wear
[C] Edge wear
[D] All of the above
Answer: All of the above
(13) The built up edge in cutting tools can be eliminated by
[A] High pressure cutting fluid
[B] Higher rake angles
[C] Fast cutting speed
[D] All of the above
Answer: All of the above
(14) The cutting speed of High speed steels is ___ times faster than Carbon steel
[A] 4
[B] 8
[C] 6
[D] None of the above
Answer: 4
(15) Which of the following cutting tool has highest hot hardness?
[A] Carbon tool steel
[B] Cast alloys
[C] Ceramics
[D] High speed steels
Answer: Ceramics
(16) Which of the following cutting conditions greatly affects the tool wear?
[A] Depth of cut
[B] Feed
[C] Cutting speed
[D] None of the above is correct.
Answer: Cutting speed
(17) In a single point turning operation with a cemented carbide and steel combination having a Taylor exponent of 0.25, if the cutting speed is halved, then the tool life will become
[A] Eight times
[B] Sixteen times
[C] Half
[D] Two times
Answer: Sixteen times
(18) A drill bit of 20mm diameter rotating at 500 rpm with a feed rate of 0.2 mm/revolution is used to drill a through hole in Mild Steel plate of 20mm thickness. The depth of cut in this drilling operation is
[A] 10 mm
[B] 0.2 mm
[C] 100 mm
[D] 20 mm
Answer: 10 mm
(19) The tool life increases with the
[A] Decrease in back rake angle
[B] Increase in side cutting edge angle
[C] Decrease in side rake angle
[D] Decrease in nose radius
Answer: Increase in side cutting edge angle
(20) In the Taylor’s tool life equation, VT^n = C, the value of n=0.5. The tool life has a life of 180 minutes at a cutting speed of 18 m/min. If the tool life is reduced to 45 minutes, then the cutting speed will be
[A] 36 m/min
[B] 72 m/min
[C] 18 m/min
[D] 9 m/min
Answer: 36 m/min

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